Oil & Gas Site Safety Inspection Checklist
Check-It · www.check-it.io · 38 items
| Site / area | | Date | |
|---|
| Inspector | | Shift / time | |
|---|
Site access and general conditions
| # | Item | Yes | No | N/A | Notes / corrective action |
| 1 | Site signage (operator, emergency contacts, hazard warnings, H2S if applicable) is posted and legible. | ☐ | ☐ | ☐ | |
| 2 | Site sign-in and orientation for visitors and contractors are in place. | ☐ | ☐ | ☐ | |
| 3 | Lease roads, walkways and work areas are clear of trip hazards and debris. | ☐ | ☐ | ☐ | |
| 4 | Housekeeping is adequate; no accumulation of combustible material near equipment. | ☐ | ☐ | ☐ | |
| 5 | Lighting is adequate for night work. | ☐ | ☐ | ☐ | |
Personal protective equipment
| # | Item | Yes | No | N/A | Notes / corrective action |
| 6 | Flame-resistant clothing (FRC) is worn where required. | ☐ | ☐ | ☐ | |
| 7 | Hard hats, safety glasses, gloves and safety-toe boots are worn. | ☐ | ☐ | ☐ | |
| 8 | Hearing protection is used near compressors, generators and pumps. | ☐ | ☐ | ☐ | |
| 9 | Personal gas monitors are worn, bump-tested and calibrated per manufacturer schedule. | ☐ | ☐ | ☐ | |
Gas detection and H2S (where applicable)
| # | Item | Yes | No | N/A | Notes / corrective action |
| 10 | Fixed gas detectors are operational and calibration records are current. | ☐ | ☐ | ☐ | |
| 11 | Wind indicators (windsocks/streamers) are visible from work areas. | ☐ | ☐ | ☐ | |
| 12 | Briefing areas and escape routes are identified. | ☐ | ☐ | ☐ | |
| 13 | Workers are trained for H2S where it may be present; breathing apparatus is available and inspected where required. | ☐ | ☐ | ☐ | |
Permits, hot work and confined spaces
| # | Item | Yes | No | N/A | Notes / corrective action |
| 14 | Work permits are issued, posted and match the work being done. | ☐ | ☐ | ☐ | |
| 15 | Hot work: area gas-tested, combustibles removed or protected, fire watch assigned and an extinguisher at hand (1910.252). | ☐ | ☐ | ☐ | |
| 16 | Permit-required confined spaces are identified, and entry permits, atmospheric testing and attendants are in place (1910.146). | ☐ | ☐ | ☐ | |
| 17 | Energy isolation (lockout/tagout) is verified before work on equipment. | ☐ | ☐ | ☐ | |
Fire protection and emergency response
| # | Item | Yes | No | N/A | Notes / corrective action |
| 18 | Fire extinguishers are accessible, charged and inspected monthly. | ☐ | ☐ | ☐ | |
| 19 | Emergency response plan and muster point are posted and known. | ☐ | ☐ | ☐ | |
| 20 | Communication (radio/phone) is available and working; emergency numbers posted. | ☐ | ☐ | ☐ | |
| 21 | First-aid kit and eyewash are available and stocked. | ☐ | ☐ | ☐ | |
Spill prevention and environmental
| # | Item | Yes | No | N/A | Notes / corrective action |
| 22 | Tanks, lines and valves show no leaks, corrosion or damage. | ☐ | ☐ | ☐ | |
| 23 | Secondary containment is intact, free of excess water/oil and drain valves are closed. | ☐ | ☐ | ☐ | |
| 24 | Spill kits are stocked and accessible. | ☐ | ☐ | ☐ | |
| 25 | SPCC plan (where required, 40 CFR 112) is available and inspections are recorded. | ☐ | ☐ | ☐ | |
| 26 | Waste and produced fluids are stored and labeled correctly. | ☐ | ☐ | ☐ | |
Equipment and pressure systems
| # | Item | Yes | No | N/A | Notes / corrective action |
| 27 | Pressure vessels and relief devices are in service and inspected per schedule. | ☐ | ☐ | ☐ | |
| 28 | Guards are in place on pump jacks, belts and rotating equipment. | ☐ | ☐ | ☐ | |
| 29 | Hoses, fittings and connections are rated and restrained (whip checks) where required. | ☐ | ☐ | ☐ | |
| 30 | Electrical equipment in classified areas is suitable and in good condition. | ☐ | ☐ | ☐ | |
| 31 | Grounding and bonding is in place for fluid transfer. | ☐ | ☐ | ☐ | |
Vehicles and lifting
| # | Item | Yes | No | N/A | Notes / corrective action |
| 32 | Vehicles are parked at a safe distance from wellheads and tanks, facing out where policy requires. | ☐ | ☐ | ☐ | |
| 33 | Cranes and lifting gear have current inspections; slings and rigging are tagged and undamaged. | ☐ | ☐ | ☐ | |
| 34 | Spotters are used when backing in congested areas. | ☐ | ☐ | ☐ | |
Contractors and documentation
| # | Item | Yes | No | N/A | Notes / corrective action |
| 35 | Contractor safety prequalification is current. | ☐ | ☐ | ☐ | |
| 36 | Job safety analyses (JSAs) are completed and reviewed for today's tasks. | ☐ | ☐ | ☐ | |
| 37 | Toolbox/tailgate meeting is held and documented. | ☐ | ☐ | ☐ | |
| 38 | Incidents and near misses since the last inspection are reported and followed up. | ☐ | ☐ | ☐ | |
Score: Yes ÷ (Yes + No) × 100 = ______ %. Items marked "No" need an owner and due date in the corrective-action column.
| Inspector signature | | Reviewed by | |
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This checklist is a general aid based on commonly applicable U.S. OSHA requirements and good practice. It is not legal advice and is not a complete list of the requirements that apply to your workplace. Always check the current regulations (osha.gov/laws-regs) and your company, state and site-specific rules.
© Woven Measure, Inc. Free to use and copy within your organization. Run this checklist digitally with scoring and corrective-action tracking in Check-It: www.check-it.io